LEMON Manuals: Even more car manuals for everyone
Home >> Saturn >> 2002 >> LW200 Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 269 (Automatic Transaxle - 4T40-E/4T45-E - Service, Repair, Removal & Installation) >> Repair Instructions >> Forward Clutch Support, Roller Clutch Disassemble

Forward Clutch Support, Roller Clutch Disassemble

WARNING: This page is about a different car, the 2003 Saturn LW300, 2003 Saturn LW200, 2003 Saturn L300, and 2003 Saturn L200. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the roller clutch assembly (652) from the forward clutch support (656) by turning the roller clutch assembly (652) clockwise and gently lifting upward.
    Fig 1: Locating Roller Clutch Assembly On Forward Clutch Support
    GM20235Courtesy of GENERAL MOTORS CORP.
  2. Remove the thrust bearing (113) from the forward clutch support (656).
  3. Remove the final drive sun gear shaft snap ring (660).
    Fig 2: Removing/Installing Snap Ring, Parking Pawl Gear, Thrust Bearing & Forward Clutch Support From Final Drive Sun Gear Shaft
    GM20237Courtesy of GENERAL MOTORS CORP.
  4. Remove the parking pawl gear (659).
  5. Remove the forward clutch support to parking pawl gear thrust bearing (658).
  6. Remove the forward clutch support (656) from the final drive sun gear shaft (651).
    IMPORTANT: The parking pawl pin has a pressed fit into the forward clutch support. The parking pawl pin is not serviceable. Do not remove the parking pawl pin.
  7. Remove and discard the two seals (654) from the forward clutch support (656).
    Fig 3: Locating Forward Clutch Support Seals
    GM20239Courtesy of GENERAL MOTORS CORP.
  8. Inspect the snap ring for overextension (660).
  9. Inspect the seal grooves for damage (656).
  10. Inspect for signs of excessive bearing and bushing wear.
  11. Inspect the splines and the parking gear teeth for cracks or excessive wear.
    Fig 4: View Of Forward Clutch Support & Roller Clutch
    GM20861Courtesy of GENERAL MOTORS CORP.
  12. Inspect the fluid feed holes for the proper opening.
  13. Inspect all other components for excessive wear or damage.
  14. Clean and dry all of the components.