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Home >> Saturn >> 2002 >> LW200 Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 269 (Automatic Transaxle - 4T40-E/4T45-E - Service, Repair, Removal & Installation) >> Repair Instructions >> Driven Sprocket Support Assembly Disassemble

Driven Sprocket Support Assembly Disassemble

WARNING: This page is about a different car, the 2003 Saturn LW300, 2003 Saturn LW200, 2003 Saturn L300, and 2003 Saturn L200. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required

  1. Remove the two seal rings (403) from the driven sprocket support (401).
    Fig 1: Locating Seal Rings On Driven Sprocket Support
    GM55134Courtesy of GENERAL MOTORS CORP.
  2. Discard the two seal rings (403).
  3. Compress the 2nd clutch spring and retainer assembly (405). Use the J 41232  and J 23327  .
    Fig 2: Removing/Installing 2nd Clutch Spring Retainer Snap Ring
    GM55129Courtesy of GENERAL MOTORS CORP.
  4. Remove the 2nd clutch spring retainer snap ring (406).
  5. Remove the J 41232  and J 23327  .
  6. Remove the 2nd clutch spring and retainer assembly (405).
    Fig 3: Identifying 2nd Clutch Piston And Seal Assembly
    GM55132Courtesy of GENERAL MOTORS CORP.
  7. Remove the 2nd clutch piston and seal assembly (404). If not damaged, the piston and seal assembly is reusable.
  8. Inspect the piston and seal assembly (404) for damaged seals
    Fig 4: Inspecting 2nd Clutch Piston & Seal Assembly
    GM25518Courtesy of GENERAL MOTORS CORP.
  9. If the seal is cut or damaged replace the seal with a new piston and seal assembly.
  10. Inspect the bushing and bearing for damage or excessive wear.
    Fig 5: Identifying Inspection Areas On Driven Sprocket Support
    GM55126Courtesy of GENERAL MOTORS CORP.
  11. Inspect the driven sprocket support (401) for plugged feed holes, damaged seal grooves, stripped bolt holes, and a damaged machined surface.
  12. Inspect the reverse intermediate clutch housing valve assembly (407) for free operation.
    Fig 6: Illustrating Reverse Intermediate Clutch Housing Valve Assembly Free Operation
    GM57144Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The valve assembly must be in its seated position before you perform the leak test.
  13. Using Automatic Transmission fluid, inspect the reverse intermediate clutch housing valve assembly (407) for leaks.
    IMPORTANT: Remove the reverse clutch housing valve assembly (407) only if inspection or the leak test has indicated a problem.
  14. Using a 6.25 mm (1/4 in) drift and a mallet, remove the valve assembly (407) from the driven sprocket support (401).
    Fig 7: Removing Reverse Clutch Housing Valve Assembly
    GM57146Courtesy of GENERAL MOTORS CORP.
  15. Using a 6.25 mm (1/4 in) drift and a mallet, install the valve assembly (407) in the driven sprocket support (401).
    Fig 8: Installing Reverse Clutch Housing Valve Assembly
    GM57147Courtesy of GENERAL MOTORS CORP.
  16. Inspect the spring assembly (405) for dislocated or damaged springs.
    Fig 9: Inspecting 2nd Clutch Piston & Seal Assembly
    GM25518Courtesy of GENERAL MOTORS CORP.
  17. Clean and dry each of the components.