Saturn Field Product Reminder - Vehicle "Fix It Right the First Time" Issues and Parts Restriction Information for April, 2006 (06-00-89-023)

Publication date: 2006-05-02
Reference number: 06-00-89-023

Saturn Field Product Reminder - Vehicle "Fix It Right the First Time" Issues and Parts Restriction Information for April, 2006

TECHNICAL SERVICE BULLETIN

Reference Number(s): 06-00-89-023, Date of Issue: May 02, 2006

Affected Model(s):

2007 and Prior Saturn Vehicles

SERVICE INFORMATION

In order to access this bulletin electronically, go to the Service Information (SI) Home Page and select the "Latest News" icon. The documents are arranged by sub-section and then by date (newest to oldest). Scroll down to "General Information" then click on the latest "Field Product Reminder" bulletin.

Vehicle Issues - Fix It Right the First Time

Model Year(s)/ Vehicle Line	Condition	Do This	Don't Do This	Reference Information/ Bulletin
2005-06 Relay 2006 ION, VUE 2007 Sky	Ordering U1C, US8, and US9 radios for 2005-06 Relay, 2006 ION, VUE, 2007 Sky	Call authorized Electronic Service Centers (ESC) to exchange radios for affected models/RPOs.	Don't call the PQC or order a new radio from Saturn Service Parts Operations for affected models/RPOs.	05-08-44-007B
2002-2006 VUE 2003-2006 ION	Reduced power steering assist during extended max rotation usage	Review normal operating characteristics, including overload protection mode.	Don't replace the EPS components.	06-02-32-002A
2006 ION, VUE	Poor audio quality when listening to FM radio	Reprogram radio using SPS (SSS).	Don't replace radio.	06-08-44-016
2006 ION, VUE	No sound from radio but display works	Pull fuse, follow SI diagnostics.	Don't replace radio.	PIT3888B
2006 ION, VUE	Can't set time on radio clock	Turn vehicle and radio on before setting time/date.	Don't replace radio.	06-08-44-004
2006 ION, VUE	Radio setup after radio install (all radios)	Use Saturn Service Stall system to configure the radio to vehicle.	Don't return the vehicle to customer after radio installation without configuring the radio with SSS.	PIT3716
2007 Sky	Rear tire contact with the inner fender	Install plastic rivet in inner fender.	Don't replace the inner fender or perform rear suspension alignment.	06-08-65-001
2007 Sky	Damage to front fenders	Follow SI procedures for lifting vehicle.	Don't lift vehicle until clearance between fender and hoist is verified.	"Lifting and Jacking the Vehicle" in SI
2007 Sky	Passenger side air bag trim cover is not flush with I/P	Reinstall the air bag so the air bag trim cover is flush with the I/P pad.	Don't replace the air bag.	PIC3928
2007 Sky	Driveline clunk	Inform the owner of normal characteristics of the driveline.	Don't replace any driveline components unless indicated by SI diagnostics.	05-07-29-005A
2007 Sky	Hood/door paint damage	Close both doors before closing the hood.	Don't close the hood before closing the doors if the door(s) is in the first detent.	PIC3979
2007 Sky	Radio audio pop, distortion, or bleed	Reprogram the radio with new calibrations available in April, 2006.	Don't replace the radio.	06-08-44-007A
2006 ION with 2.4L LE5	DTC P1516 or P1682 falsely set	Reprogram ECM using SPS (SSS).	Don't replace any sensors or ECM.	06-06-04-018
2003-2006 ION	No crank or no start, DTC B2960 and/or B3033 set	Verify that the ignition switch has been replaced.	Don't replace the BCM before checking the ignition switch.	04-08-45-005D
2006 ION	Material buildup on inside of front rotors	Turn the rotor to remove buildup.	Don't replace the front rotors.	05-05-22-002
2006 Relay	Intermittent extended crank time, starter motor may not disengage after engine start	Reprogram the PCM using SPS (SSS).	Don't replace the starter motor.	05-06-04-076B
2005 Relay with US8/US9 radios	Presets change or audio lost	Set the radio to alternate frequency (AF) to OFF.	Don't replace the radio.	05-08-44-019
2004-2006 VUE	Transaxle shift lag or hesitation during initial warm-up	Inform customer of normal characteristic.	Don't attempt any repair for this condition.	06-07-30-009
2005 VUE	Fuel gauge incorrect/inoperative, SES lamp on w/DTC P0463 set	Inspect the secondary fuel sender connection and replace the primary fuel pump module if necessary.	Don't replace the fuel sender card, IP cluster, or reprogram the ECM/PCM.	05-06-04-075
2002-2006 VUE	Windnoise from top of windshield	Review bulletin 06-08-58-002, replace the windshield upper reveal molding, if necessary).	Don't replace the windshield.	06-08-58-002
2005 VUE	Sunroof will not close	Replace the sunroof control module.	Don't replace the sunroof assembly, sunroof motor, or switch.	05-08-67-010
2006 VUE	SIR code B0092 or PPSS code 52 set	Check the seat back (heated seat) 4-way connector for intermittent contact.	Don't replace the PPS sensor.	PIT3723
2005-2006 VUE	Intermittent poor AC performance or vapor from vents	Verify that the temperature sensor cavity is packed with thermal grease.	Don't replace the TXV.	PIT3689

Saturn Field Actions and Service Bulletins Released in April, 2006

To view a list of Saturn field actions and service bulletins published recently, go to the Service Information (SI) home page and select the "Latest News" icon. Choose the desired range of weeks from the "Weeks" menu, then choose Saturn from the "Make" menu.

Parts on Restriction at TAC (as of April, 2006)

Model Year(s)	Component on Restriction	Reference Info/Bulletin/Phone Number
2003-2006 ION, VUE 2004-2005 L-Series 2005-2006 Relay 2007 Sky	OnStar Generation 5 and 6 Vehicle Communication Interface Modules (VCIM)	Bulletin 03-08-46-004B, GM Technical Assistance Center 1-877-446-8227 (in Canada, 1-800-263-7740 (English) or 1-800-263-7960 (French))
2004-2007 Saturn Vehicles	XM Digital Radio Receiver	Bulletin 03-08-44-022C, GM Technical Assistance Center 1-877-446-8227 (in Canada, 1-800-263-7740 (English) or 1-800-263-7960 (French))