Intermediate Shaft Bearing Assembly Disassemble (S4WD)

Intermediate Shaft Bearing Assembly Disassemble (S4WD)

Disassembly Procedure




1. Remove the actuator assembly bolts.
2. Remove the actuator assembly.




3. Remove the intermediate shaft bearing assembly bolts.
4. Separate the intermediate shaft bearing assembly case halves.




5. Remove the thrust washer.




6. Remove the clutch fork gear.




7. Remove the clutch fork and the clutch fork sleeve.




8. Remove the washer.




9. Remove the clutch fork sleeve gear.




10. Remove the clutch fork spring.




11. Remove the thrust washer.




12. Remove the inner bearing from the outer intermediate shaft bearing case half using a hammer and a brass drift.
13. Remove the outer bearing from the outer intermediate shaft bearing case half using a hammer and a brass drift.




14. Remove the bearing from the inner intermediate shaft bearing case half using a hammer and a brass drift.