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Home >> Saab >> 2005 >> 9-5 Linear, Automatic >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Interior/Exterior Trim >> Body - 9-5 >> Adjustment-Replacement >> Section of rear floor 4D >> Fitting

Section of rear floor 4D: Fitting

Fig 1: Illustration For Step 1,3
G03865748Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Cut the floor so that it fits against the flange on the cross-member.
  2. Grind all the surfaces that are to be welded.
  3. Position the floor and mark it by scribing where the frame members are located.
  4. Remove the floor and drill holes for plug-welding.
  5. Cut out the corners above the frame members so that they fit against the existing floor.
    Fig 2: Illustration For Step 5,8,9
    G03865749Courtesy of SAAB-SCANIA OF AMERICA, INC.
  6. Apply welding primer to all surfaces to be plug or spot -welded.
  7. Fit the floor and fixate with a few welding clamps.
  8. Plug-weld the floor.
  9. Seam-weld the corners that have been cut out.
  10. Spot-weld the floor to the wheel housing.
    Fig 3: Illustration For Step 10
    G03865750Courtesy of SAAB-SCANIA OF AMERICA, INC.
  11. Smooth off the welds.
  12. Remove any remaining welding primer. Welding primer reduces adhesion of paint, filler and sealant.
  13. Apply primer to all bare metal surfaces.
  14. Fit the rear plate.
  15. Seal joints and seams with sealant.
  16. Apply PVC substitute on the underside of the floor.
  17. Apply a thin layer of anti-corrosion agent into members and cavities.
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