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Home >> Saab >> 2005 >> 9-5 Linear, Automatic >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Interior/Exterior Trim >> Body - 9-5 >> Adjustment-Replacement >> Roof 5D >> Fitting

Roof 5D: Fitting

Fig 1: Illustration For Step 6-7
G03865725Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Grind all the surfaces that are to be welded.
  2. Apply welding primer to the surfaces that are to be welded.
  3. Apply sealant between the rear roof member (not the hinge member) and roof panel. Use Terostat 1K-PUR.
  4. Drill holes for plug welding.
  5. Position the new roof and fix it with a few welding clamps.
  6. Spot weld and plug weld the roof and the sheet metal moulding for the upper weatherstrip.
  7. Seam weld the roof to the A pillars.
  8. Grind the welds.
  9. Remove any remaining welding primer. Welding primer reduces adhesion of paint, filler and sealant.
  10. Apply primer to all bare metal surfaces.
  11. Seal joints and seams with sealant.
  12. Apply anti-corrosion agent to the edge of the roof after painting. Use Terotex HV 400 or Mercasol 1.
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