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Home >> Saab >> 2005 >> 9-5 Linear, Automatic >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Interior/Exterior Trim >> Body - 9-5 >> Adjustment-Replacement >> Rear bumper abutment 5D >> Fitting

Rear bumper abutment 5D: Fitting

Fig 1: Fitting Rear Bumper Abutment 5D
G03865745Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Drill holes for plug-welding in the spare part.
  2. Grind clean the surfaces on the body and the spare part that are to be welded.
  3. Apply welding primer to the surfaces that are to be plug and spot-welded.
  4. Position the new rear bumper abutment and secure it in place with a few welding clamps. Check the alignment using the alignment bench measuring system.
  5. Shut the boot lid and check the fit of the rear plate.
  6. Weld the rear bumper abutment in place.
  7. Smooth off the welds.
  8. Remove any remaining welding primer. Welding primer reduces adhesion of paint, filler and sealant.
  9. Apply primer to all bare metal surfaces.
  10. Seal joints and seams with sealant.
  11. Apply PVC substitute to the underside of the rear plate.