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Home >> Saab >> 2005 >> 9-5 Linear, Automatic >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Interior/Exterior Trim >> Body - 9-5 >> Adjustment-Replacement >> Front wheel housing and complete front frame member >> Removing

Front wheel housing and complete front frame member: Removing

Fig 1: Illustration For Step 5
G03865647Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Position the car in an aligning bench.
  2. Remove the front wing.
  3. Remove the bumper member.
  4. Remove the radiator crossmember.
  5. Grind away the welds and drill out the spot-welds. Remove the reinforcing plate on the outside of the wheel housing.
  6. Drill out the spot-welds securing the wheel housing and frame member to the bulkhead as illustrated.
    Fig 2: Identifying Wheel Housing And Frame Member
    G03865648Courtesy of SAAB-SCANIA OF AMERICA, INC.
  7. Drill out the rest of the spot-welds and tap loose the wheel housing and frame member.
    Fig 3: Identifying Spot-Welds On Frame
    G03865649Courtesy of SAAB-SCANIA OF AMERICA, INC.
  8. Accurately align and grind down all surfaces that have been spot welded.
  9. Grind away the primer from the surfaces on the spare parts that are to be welded.
  10. Apply welding primer to the spare parts and the body.