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Home >> Saab >> 2003 >> 9-5 Arc, 4D Sedan >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Turbocharger System >> Adjustment-Replacement >> Test pressurization of the charge air cooler and pressure pipes, V6 >> To fit

To fit

Fig 1: Illustration For Steps 1-3
G03656403Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Attach the charge air cooler. See CHARGE AIR COOLER, V6 .
    IMPORTANT: To reduce the risk of hoses mounted on the delivery side of the turbocharger coming loose due to low friction at high air pressures, the hoses and connecting pieces must be cleaned thoroughly before fitting. Use a rag dampened with 93 160 907 Motip Dupli cleaning agent to wipe clean inside the ends of the hoses. Clean also the connecting pieces. If hose clips are rusty or damaged, they must be replaced with new ones to maintain the correct clamping force.
  2. Connect the turbo pressure hose.
  3. Fit the engine cover.
  4. Fit the front exhaust manifold's heat shield.

    Tightening torques: 

    Stud 22 Nm (16 lbf ft) 

    Locknut 24 Nm (17 lbf ft) 

  5. Fit the turbo bypass pipe.

    Tightening torque: 8 Nm (6 lbf ft) 

    NOTE: Fit a new O-ring greased with non-acidic Vaseline.
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