To fit
- Change the brake servo gasket.
- Turn the brake servo so that the pushrod is pointing towards the air cleaner casing's rear body bracket. Press down the brake servo carefully.IMPORTANT: Take care when fitting to avoid paint damage.
- Turn the brake servo, place it on the bulkhead and fit the brake servo bolts. Use 74 96 268 Thread locking adhesive.
Tightening torque: 20 Nm (15 lbf ft)
- Fit the turbo coolant pipe onto the cylinder head and tighten the nut on the turbo.
Tightening torque: 40 Nm (30 lbf ft)
207R: Tighten the banjo screw.
- Fit the diaphragm box onto the turbo. Connect the pushrod and fit the clip.
- Fit the cylinder head. Secure with 74 96 268 Thread locking adhesive. Make sure the pushrod on the master cylinder is positioned on the brake servo pushrod.
Tightening torque: 25 Nm (18 lbf ft)
- Fit the brake pipes into the brackets on the bulkhead.
- Fit the vacuum hose on the brake servo.
- Fit the brake pipes on the master cylinder.
- Fit the brake fluid level sensor connector.
- Fit the heat shield onto the bulkhead.
- Fit the turbo heat shield.
- Raise the engine with a jack and fit the bolts in the right engine mounting.
Tightening torque: 70 Nm +60° (52 lbf ft + 60°)
- Fit the turbo inlet pipe and hoses.
- Fit the crankcase ventilation pipe and hose.
- Fit the air cleaner casing and air cleaner.
- Fit the air cleaner cover.
- Fit the mass air flow sensor connector.
- Fit the brake pedal link bolt.
- Fit Acoustic baffle, driver.
- Fit battery negative cable and battery cover.
- Fill with brake fluid and bleed the brake system, see BLEEDING THE BRAKE SYSTEM .
- Carry out Procedure after disconnecting the battery.