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Home >> Saab >> 2003 >> 9-3 Vector, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Turbocharger System, Petrol (Late; 9440) >> Adjustment - Replacement >> Upper delivery pipe, charge air cooler >> To fit

To fit

IMPORTANT: To reduce the risk of hoses mounted on the delivery side of the turbocharger coming loose due to low friction at high air pressures, the hoses and connecting pieces must be cleaned thoroughly before fitting. Use a rag dampened with 93 160 907 Motip Dupli cleaning agent to wipe clean inside the ends of the hoses. Clean also the connecting pieces. If hose clips are rusty or damaged, they must be replaced with new ones to maintain the correct clamping force.
  1. Position the delivery pipe. Insert the bolts for the charge air pipe upper bracket.
    Fig 1: Illustration For Step 1
    G03604533Courtesy of SAAB-SCANIA OF AMERICA, INC.
  2. Raise the car.
  3. Fit the delivery pipe lower retaining bolt.
    Fig 2: Illustration For Steps 3-4
    G03604534Courtesy of SAAB-SCANIA OF AMERICA, INC.
  4. Fit the junction hose on the charge air pipe and tighten the hose clamp.
  5. Fit the Spoiler shield, front.
  6. Lower the car.
  7. Fit the charge air pipe upper bracket on the fan cowling.
    Fig 3: Illustration For Steps 7-9
    G03604535Courtesy of SAAB-SCANIA OF AMERICA, INC.
  8. Fit the connector and the hose from the temperature/pressure sensor on the charge air pipe.
  9. Fit the hose clamps to the upper junction hose and tighten the hose clamps.
  10. Fit the engine cover.
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