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Drive clutch, hydraulic unit: Fitting

WARNING: This page is about a different car, the 2001 Saab 9-3. However, it is still accessible from the selected car via links, so may be relevant.
  1. Fit the new drive clutch to the electric motor. The drive clutch only fits in one position. Press the drive clutch down on the electric motor shaft.
    Fig 1: Illustration For Step 1
    G03508744Courtesy of SAAB-SCANIA OF AMERICA, INC.
  2. Fit the pump housing with a new O-ring. Lubricate the O-ring with hydraulic oil.
    Fig 2: Illustration For Step 2
    G03508745Courtesy of SAAB-SCANIA OF AMERICA, INC.
  3. Fit the electric motor. The pin in the pump housing should pass between the drive clutch flanges.
  4. Fit new screws on the electric motor.
    5. Fig 3: Illustration For Steps 3-4
    G03508746Courtesy of SAAB-SCANIA OF AMERICA, INC.
  5. Turn the unit horizontal with the filler hole up and check the oil level. If needed, top up with new oil to the MAX mark.
  6. Refit the plug.
  7. Plug in the connectors to the hydraulic unit. Lift the hydraulic unit back into place.
    Fig 4: Illustration For Steps 6-7
    G03508747Courtesy of SAAB-SCANIA OF AMERICA, INC.
  8. Close the emergency valve. Operate the soft top with the ROOF button a few times.
  9. Maneuver the soft-top to the up (closed) position.
  10. Check the oil level by turning the hydraulic unit until the oil plug is pointing straight upwards.

    Check that the oil level is between the two marks.

  11. Clean up any oil spills.
  12. Fit the hydraulic hose holders. Fit the hydraulic unit in the torsion box.
  13. Re-position the luggage compartment mat and fit the cover.
    IMPORTANT: Check that the emergency operation valve is completely closed.
    14. Fig 5: Illustration For Steps 10, 12-13
    G03508748Courtesy of SAAB-SCANIA OF AMERICA, INC.
  14. Connect the diagnostics tool and erase any DTCs. See TECH 2 MENU STRUCTURE .
  15. Maneuver the soft-top up and down through 5 complete cycles. Check for correct operation and any DTCs.
  16. Fold back the rear seat backrest.
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