Vacuum Pump (Mechanical): Removal
WARNING: This page is about a different car, the 2001 Saab 9-3. However, it is still accessible from the selected car via links, so may be relevant.
- Release 3 catches and remove the upper engine cover. See Fig 1 .
- Detach the hose from the turbo pressure sensor.
- Undo the bolt securing the bypass pipe to the turbo intake pipe.
- Remove the bypass valve from the charge air pipe.
- Undo the hose clips on the throttle body and charge air hose. See Fig 2 .
- Undo the bolt securing the charge air pipe to the bracket on the cylinder housing and remove the pipe.
- Remove the vacuum hose from the vacuum pump by pressing in the Red ring and pulling the hose outwards. See Fig 3 .
- Unplug the ignition discharge module's electrical connections.
- Loosen the battery and move it as far forward on the battery tray as possible.
- Remove the pump lubrication banjo bolt. Collect the oil spill.NOTE: Position of vacuum pump and shaft relative to the groove in the camshaft. They must be in the same relative positions on reassembly.
- Undo the 3 bolts securing the pump. Remove the pump, pulling outwards.