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Home >> Saab >> 2003 >> 9-3 Linear, Standard >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Turbocharger System, Petrol (Late; 9440) >> Adjustment - Replacement >> Charge air cooler >> To fit

To fit

  1. Fit the charge air cooler. Make sure the wind deflectors are positioned correctly.
  2. Fit the lower charge air cooler mountings.
    Fig 1: Illustration For Step 2
    G03604522Courtesy of SAAB-SCANIA OF AMERICA, INC.
  3. Lower the car.
  4. Fit the bolts to the charge air cooler.
    Fig 2: Illustration For Steps 4 & 6
    G03604523Courtesy of SAAB-SCANIA OF AMERICA, INC.
  5. Fit the condenser and remove the strap from the condenser and charge air cooler.
  6. Fit the bolts on the condenser.
  7. Raise the car.
    IMPORTANT: To reduce the risk of hoses mounted on the delivery side of the turbocharger coming loose due to low friction at high air pressures, the hoses and connecting pieces must be cleaned thoroughly before fitting. Use a rag dampened with 93 160 907 Motip Dupli cleaning agent to wipe clean inside the ends of the hoses. Clean also the connecting pieces. If hose clips are rusty or damaged, they must be replaced with new ones to maintain the correct clamping force.
  8. Fit the hoses to the charge air cooler and tighten the hose clips.
    Fig 3: Illustration For Steps 8-9
    G03604524Courtesy of SAAB-SCANIA OF AMERICA, INC.
  9. Fit the lower radiator cover.
  10. Fit the spoiler shield.
  11. Lower the car.
  12. Fit the upper radiator cover.
  13. Fit the upper radiator member.
  14. Fit the battery box breather pipe.
    Fig 4: Illustration For Steps 14-16
    G03604525Courtesy of SAAB-SCANIA OF AMERICA, INC.
  15. Fit the washer fluid filler pipe.
  16. Fit the battery cover.
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