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Home >> Saab >> 2003 >> 9-3 Linear, Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake System - FOOTBRAKE System (Late; 9440) >> Adjustment - Replacement >> Hydraulic body, front, level 1 and 2 >> To fit

To fit

  1. Place the outer brake pad into the carrier.

    Fit the inner brake pad into the hydraulic body.

    Fig 1: Illustration For Step 2
    G03619315Courtesy of SAAB-SCANIA OF AMERICA, INC.
  2. Put in place the hydraulic body and fit the guide pins and protective covers.

    Tightening torque 28 Nm (21 lbf ft) 

    Fig 2: Illustration For Step 2-3
    G03619316Courtesy of SAAB-SCANIA OF AMERICA, INC.
  3. Fit the brake hose with new seals.

    Tightening torque: 40 Nm (30 lbf ft) 

  4. Fit the retaining spring to the brake caliper. Lay the outer contact surfaces against the bracket and push the center of the clip.
    Fig 3: Illustration For Step 5
    G03619317Courtesy of SAAB-SCANIA OF AMERICA, INC.
  5. Remove the brake pedal clamp and refit fuse 6 in the instrument panel electrical center 22.
  6. Bleed the brake system.
  7. Fit the wheel.
  8. Lower the car.
  9. Depress the brake pedal repeatedly in order to press out the brake pistons.
  10. Check the brake fluid level and top up as necessary.
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