To fit
- When fitting a new steering swivel member, transfer or fit new bushing in steering swivel member. Remove the bushing with KM 906-61-62, fit with KM 906-63-64 included in kit 89 96 761.
Clean the contact surfaces. Fit the hub and the brake shield with new nuts.
Tightening torque 50 Nm +30° (40 lbf ft +30°)
- Pull the steering swivel member onto the toe-link bolt and fit a new nut.
- Fit the steering swivel member to the upper suspension arm and fit a new nut.
- Fit the anti-roll bar to the steering swivel member.
Tightening torque 53 Nm (39 lbf ft)
- Fit the steering swivel member to the longitudinal link.
Tightening torque 150 Nm (110 lbf ft)
- Fit the damper lower bracket.
Tightening torque 150 Nm (110 lbf ft)
- Torque tighten the toe-link nut, use 89 96 613 SLEEVE, MACPHERSON STRUT
MacPherson strut and hold with a 10 mm sleeve.
Tightening torque 75 Nm +60° (55 lbf ft +60°)
- Fit the wheel sensor connector.
- Lift up the lower suspension arm with an pillar jack and fit the bolt.NOTE: The bolt must be screwed into the suspension arm.
- Lift the lower suspension arm to normal position with an upright jack and fit a new nut
Tightening torque 75 Nm +90° (55 lbf ft +90°)
- Tighten the nut which holds the steering swivel member to the upper suspension arm.
Tightening torque 125 Nm +90° (92 lbf ft +90°)
- Clean the contact surfaces between the hub and the brake disc.
Fit the brake disc and the lock bolt.
Tightening torque 7 Nm (5 lbf ft)
- Clean the contact surfaces between the brake caliper holder and the steering swivel member.
Fit the brake caliper holder with 74 96 268 Nut lock.
Tightening torque 130 Nm +45° (96 lbf ft +45°)
- Remove the inner brake pad and screw in the brake piston using 89 96 969 RESETTING TOOL and 89 96 977 ADAPTER .
- Fit the brake pads.NOTE: On older models of brake pads: Make sure the springs on the inner pad are positioned in the groove of the piston.
- Fit the hydraulic body.
Tightening torque 28 Nm (21 lbf ft)
Fit the protective covers.
Fit the retaining spring to the brake caliper.
- Fit the wheel.
- Lower the car to the floor.
- Depress the brake pedal several times to press out the self adjustment of the brake pistons and the parking brake.
- Carry out four wheel checking and FOUR WHEEL ALIGNMENT .