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Home >> Saab >> 2001 >> 9-3 Base, 4D Hatchback, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 8 (Evaporative Emission Systems (Early; 9400)) >> Adjustment/Replacements >> Pressure Sensor, EVAP >> To fit

To fit

WARNING: This page is about a different car, the 2003 Saab 9-3. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Illustration For Steps 2-3
G03576360Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Make sure all sealing surfaces are clean.
  2. Fit the tank pressure sensor.
  3. Spray with Kontakt 61 and plug the connector into the sensor.
  4. Place the tank on a column lift, for example.
  5. Fit the fuel connections and plug in the cables to the fuel pump and tank pressure sensor.
    Fig 2: Illustration For Steps 5 & 7
    G03576361Courtesy of SAAB-SCANIA OF AMERICA, INC.
  6. Move the handbrake cable for the left-hand wheel to one side and raise the tank slightly, the left-hand side first.
  7. Secure the fuel lines in their retainers on the tank.
  8. Raise the tank further up to its normal position and fasten the tank straps.
    NOTE: Pay careful attention to the line from the tank to the EVAP canister.
  9. Tighten the tank straps. The left-hand strap holds the handbrake wire.
    Fig 3: Illustration For Steps 9-13
    G03576362Courtesy of SAAB-SCANIA OF AMERICA, INC.
  10. Connect the line from the tank to the EVAP canister.
  11. Screw on the fuel filter.
  12. Fit the protective cover on the fuel filter.
  13. Remove the plug from the tank connection and fit a new  hose on the filler pipe.
    IMPORTANT: The hose to the filler pipe must always be changed. The old hose must not be refitted as there is a risk of it splitting/cracking.

    Tightening torques 

    hose clamps 2,0 N.m (1,4 lbf ft) 

  14. Fit the filler pipe purge line.
  15. Lower the car.
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