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Home >> Saab >> 2001 >> 9-3 Base, 4D Hatchback, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 8 (Evaporative Emission Systems (Early; 9400)) >> Adjustment/Replacements >> Fuel Filler Pipe >> To fit

To fit

WARNING: This page is about a different car, the 2003 Saab 9-3. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Illustration For Steps 2-3
G03576364Courtesy of SAAB-SCANIA OF AMERICA, INC.
  1. Insert the pipe up through the filler on the rear wing. Apply a thin layer of petroleum jelly to the top of the filler pipe to make it easier to fit.
  2. Fit a new  hose to the filler pipe. Connect the pipe to the hose. Position the pipes properly and tighten the clamps.
    IMPORTANT: The hose to the filler pipe must always be changed. The old hose must not be refitted as there is a risk of it splitting/cracking.
    IMPORTANT: The plastic screw on the bottom clamp is a safety detail and must always be changed every time it is removed/fitted.

    Tightening torques 

    plastic screw 1,8 N.m (1,3 lbf ft) 

    hose clamps 2,0 N.m (1,4 lbf ft) 

  3. Tighten the hose clamps on the hose between the tank and the filler pipe.
  4. Fit the filler pipe purge line.
  5. Lower the car to the floor.
  6. Make sure that the filler pipe is positioned correctly in the opening.
  7. Tighten the filler cap and close the hatch.