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Home >> Saab >> 2001 >> 9-3 Base, 4D Hatchback, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 7 (Fuel System, Petrol (Early; 9400)) >> Adjustment/Replacement >> Fuel rail with injectors (B235R, B205L/R) >> To fit

To fit

WARNING: This page is about a different car, the 2003 Saab 9-3. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the plugs in the nozzle holes and lubricate the injector O-rings with acid-free vaseline, part no. 30 06 665.
    Fig 1: Illustration For Steps 2-4
    G03576299Courtesy of SAAB-SCANIA OF AMERICA, INC.
  2. Carefully lift the rail.
  3. Fit the rail with fuel rail, 2 screws.
  4. Connect the pressure regulator vacuum hose.
  5. Remove the cable ties round the injectors.
  6. Spray the injector valve connectors with Kontakt 61, part no. 30 04 520, and plug them in.
  7. Replace the cable channel and fit the 3 screws.
    Fig 2: Illustration For Steps 6-8
    G03576300Courtesy of SAAB-SCANIA OF AMERICA, INC.
  8. Secure the check valve to the camshaft cover with a cable tie.
  9. Fit the throttle cable and bracket. Adjust the throttle cable.
    Fig 3: Illustration For Steps 9-13
    G03576301Courtesy of SAAB-SCANIA OF AMERICA, INC.
  10. Fit the cover over the throttle valve.
  11. Fit the dipstick and filler pipe.
  12. Connect the crankcase ventilation hoses.
  13. Attach the fuel connections to the fuel rail.
  14. Fit the upper engine cover.
    Fig 4: Illustration For Step 14
    G03576302Courtesy of SAAB-SCANIA OF AMERICA, INC.
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