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Home >> Saab >> 2001 >> 9-3 Base, 2D Hatchback, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Turbocharger System, Petrol >> Adjustment Replacement >> Test pressurization of the charge air cooler and delivery pipes >> To Fit

To Fit

  1. Remove the test equipment.
    IMPORTANT: To reduce the risk of hoses mounted on the delivery side of the turbocharger coming loose due to low friction at high air pressures, the hoses and connecting pieces must be cleaned thoroughly before fitting. Use a rag dampened with 30 15 815 Cleaning agent to wipe clean inside the ends of the hoses. Clean also the connecting pieces. If hose clips are rusty or damaged, they must be replaced with new ones to maintain the correct clamping force.
  2. Fit the charge air cooler, refer to CHARGE AIR COOLER (INTERCOOLER) .
  3. Remove the plug and fit the charge air pipe and connector. Spray the connector with Kontakt 61, part no. 30 04 520.

    Man:  Connect the venturi hose to the charge air pipe.

    Tightening torque, hose clip 8 N.m (6 lbf ft) 

  4. Fit the exhaust manifold heat shield. Grease the studs with Molycote 1000, part no. 30 20 971, or equivalent.

    Tightening torque 20 N.m (15 lbf ft) 

  5. Fit the bypass pipe. Use new O-rings greased with acid-free petroleum jelly.

    Tightening torque, bolt 8 N.m (6 lbf ft) 

  6. Fit the upper engine cover.
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