Test readings, control module connections: Remember
- Note the test conditions and use common sense when assessing the test result.
- The presented readings are with the ignition ON unless otherwise stated.
- First check that the control module has a power supply and is grounded.
- Then check all sensor inputs and signals from other systems.
- Finally, check the control module outputs. Remember that the test readings do not indicate whether or not the actuator is in working order.
- If any reading is not OK, consult the wiring diagram to trace the leads, connectors or components which should be checked more thoroughly.
- The specified test readings refer to those obtained with a calibrated Fluke 88/97.
- The test values % (+) and ms (+) indicate the pulse ratio and pulse duration of the signal. A test instrument for measuring pulse ratio and pulse duration must be used. The (+) sign indicates a positive trigger pulse, TRIG+.
CONTROL MODULE CONNECTOR PINOUTS REFERENCE TABLE
Pin No. Cable color Component/function In/Out Test conditions Across Test reading See 1 BK Ground Out Ignition ON 1-B- <0.5 V SID UNIT GROUND 2 No connection 3 YE/WH Steering wheel controls, ground - Ignition ON 3-B- <0.1 V STEERING WHEEL CONTROLS 4 BK/WH Rheostat, ground - Ignition ON 4-B- <0.1 V RHEOSTAT 5 GN/BU Outdoor temperature sensor ground - Ignition ON 5-B- <0.1 V TEMPERATURE SENSOR, OUTDOOR 6 No connection Temperature sensor, outdoor 7 No connection 8 YE/GY Battery Voltage
+15In Ignition ON 8-B+ <0.5 V SID UNIT POWER SUPPLY 9 WH Bus (-) In/Out Ignition ON 9-1 2.5 V BUS MESSAGES 10 BN Filament monitor, front lights In Ignition ON 10-1 B+ FILAMENT MONITOR, FRONT LIGHTS 11 RD/YE Rheostat + In Ignition ON
"Max." rheostat position.11-1 0 V RHEOSTAT "Min." rheostat position 11-1 3.5 V 12 No connection 13 No connection 14 No connection 15 RD/WH Battery Voltage +30 In Ignition ON 5-B+ <0.5 V SID UNIT POWER SUPPLY 16 GN Bus + In/Out Ignition ON 16-1 2.5 V BUS MESSAGES 17 YE/WH Horn, relay Out Ignition ON
Horn NOT activated.17-1 B+ HORN 18 BK/YE Steering wheel controls + (switches) In Ignition ON
Press the following buttons:- STEERING WHEEL CONTROLS Horn 18-1 0 V VOL - 18-1 0.7 V VOL + 18-1 1.2 V SRC 18 -1 1.8 V SEEK 18 -1 2.4 V << SEEK 18 -1 3.0 V NXT 18 -1 3.6 V Normal position 18 -1 4.2 V ON 18 -1 0 V 19 YE/GN Temperature sensor, outdoor In Ignition ON
Temperature readings:TEMPERATURE SENSOR, OUTDOOR 10 °C/50°F 19 -1 2.49 V 20 °C/68°F 19 -1 1.72 V 30 °C/86°F 19 -1 1.43 V 20 RD/BU Parking heater / auxiliary heater Out Activated 20 -1 0 V Not activated 20 -1 B+ 21 GY/WH Washer fluid, level sensor In Washer fluid present (closed contact). 21 -1 0 V WASHER FLUID LEVEL SENSOR No washer fluid present (open contact). 21 -1 B+ 22 BK/GN Coolant, level sensor In Coolant present (closed contact). 22 -1 0 V ENGINE COOLANT LEVEL SENSOR No coolant present (open contact). 22 -1 B+ > = greater than; < = less than; ~ = alternating current (LP: LOGIC PROBE P = select pulse; p = visible pulse)