Installing Fuel Tank

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Install fuel tank -4- .
1. 1.1 Position the fuel tank -4- and restraining straps using > VAS 6931 - Transmission and Engine Jack and a suitable base on the vehicle.
2. 1.2 Screw in screws -1 to 3- by hand.
3. 1.3 Tighten the screws -1 and 2- .
4. > Tightening torque 20 Nm (15 ftlb.)
5. 1.4 Tighten the screws -3- .
  > Tightening torque 20 Nm (15 ftlb.)
6. 1.5 > VAS 6931 - Transmission and Engine Jack must now be removed.
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Fuel tank screws
Secure carbon canister line -1- .
1. 2.1 Connect and lock electric plug connection -3- .
2. 2.2 Push on and lock quick connector -2- .
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Carbon canister line
Secure the fuel filler tube -5- .
1. 3.1 Position head of the filler tube -5- in the filler flap seal.
2. 3.2 Fit and tighten screws on the fuel filler tube in the sequence -1 to 3- .
  > Tightening torque 8 Nm (6 ftlb.)
3. 3.3 Connect and lock electric plug connection -4- .
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Fuel filler tube
Insert and lock cap -1- .

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Lid
Clip hose -1- into the line clip in the opposite direction to -arrow- .

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Hose
Secure electric line with a new tie-wrap -1- on the fuel filler tube -2- .

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Electric line on fuel filler tube
Clip fuel tank lines -1 and 2- into retaining clips -3- .

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Fuel tank lines
Connect fuel tank connection -1- at the underbody.

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Fuel tank connection on underbody

Install protective cover -4- .

9.1 Fit protective cover -4- .

9.2 Fit and tighten screws -1 to 3- .

> Tightening torque 8 Nm (6 ftlb.)

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Protective cover for filler tube

Connect fuel tank connections.
1. 10.1 Connect and lock electric plug connections -2 and 3- .
2. 10.2 Push on and lock plug-in coupling for fuel line -1- .
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Fuel tank connections
Install cover -1- in floorpan.
1. 11.1 Position cover -1- using marking -2- to groove -3- .
2. 11.2 Insert cover -1- in the floorpan.
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Marking on cover on floorpan