LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2023 >> Taycan Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 63 (24 Fuel System - Electronic Injection 2.9L Turbo Hybrid -- 971 - PANAMERA (971)) >> WM, 246319 Removing And Installing High-Pressure Pump (V6 Turbo) >> Installing High-Pressure Pump

Installing High-Pressure Pump

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2023 Porsche Panamera, 2022 Porsche Panamera, 2021 Porsche Panamera, 2020 Porsche Panamera, and 2019 Porsche Panamera. However, it is still accessible from the selected car via links, so may be relevant.

Information 

  1. Insert roller tappet into the cylinder head.
  2. Turn the crankshaft until the roller tappet is set to the lowest point.
  3. Insert high-pressure pump -8-  and screw in screws -7-  by hand.
    G15878060Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Screwing in screws

  4. Coat thread on union nuts with Microgleit DF 977S. Observe drying time of at least 5 minutes before fitting.
  5. Align fuel lines -6-  without tension and screw in union nuts -5-  hand-tight.
    G15878061Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Aligning fuel high-pressure lines

  6. Screw in and tighten screws -7-  .

    > Initial tightening 20 Nm (14.8 ftlb.) 

    > Final tightening + 45° 

    G15878062Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Screwing in screws

  7. Tighten union nuts -5-  .

    Low-pressure side1

    > Tightening torque 8 Nm (5.9 ftlb.) 

    > Tightening torque 60° 

    High-pressure side:

    >

    >

    G15878063Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Tightening union nuts

  8. Connect and lock electric plug connection -4-  .
    G15878064Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Connecting electric plug connection

  9. Clip electric line -2-  into holder -3-  .
    G15878065Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Clipping in lines

  10. Fit sound absorber -1-  on high-pressure pump.
    G15878066Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Installing sound absorber

  11. Position cover -2-  and clip in line support -1-  .
    G15878067Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Clip in line support

  12. Move heat shield -1-  together with crash support -2-  into installation position.
    G15878068Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Heat shield with crash support

    1. 12.1 Tighten screws -3-  .

      > Tightening torque 8 Nm (5.9 ftlb.) 

    2. 12.2 Tighten screw -4-  .

      > Tightening torque 8 Nm (5.9 ftlb.)