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Home >> Porsche >> 2023 >> Panamera Base >> Repair and Diagnosis >> Collision >> Body Panels >> 53 - Body Rear (971 Wagon) >> 5348 Side Member Rear >> WM, 534855 Replacing Rear Side Member >> Installing Side Member Rear >> Installing Rear Side Member

Installing Rear Side Member

Information 

  1. Apply adhesive on marked areas of the body. Adhesive must not be applied to the welded joint area on which a full weld will be applied using inert gas.

    > Application depth 3,0 mm 

    Working with body structural adhesive

    > 5X00IN WORKING WITH BODY STRUCTURAL ADHESIVE

    G16370453

    Apply adhesive

  2. Apply adhesive on marked areas of the rear side member. Adhesive must not be applied to the welded joint area on which a full weld will be applied using inert gas.
    G16370454

    Apply adhesive

    Apply adhesive evenly over the entire bonding surface. > Application depth 0.5 mm 

    1. 2.1 Also apply an adhesive bead of sealant all around the bonding surface. > Application depth 3 mm 
  3. Install rear side member.
    1. 3.1 Resistance spot-weld rear side member.
      G16370455

      Spotwelds

      G16370456

      Spotwelds

      G16370457

      Spotwelds

    2. 3.2 Set blind rivets on rear side member. > BLIND RIVETS 999.190.227.01 
      G16370458

      Setting blind rivets

    3. 3.3 Apply a full weld to the rear side member using inert gas.
    G16370459

    Welded seams on longitudinal member

    G16370460

    Welded seams on longitudinal member

  4. Install reinforcement bracket.
    1. 4.1 Install reinforcement bracket and check that it fits perfectly.
    2. 4.2 Drill holes for blind rivets. > Diameter 6.6 mm 
      G16370461

      Drilling holes for blind rivets

    3. 4.3 Remove reinforcement bracket.
    4. 4.4 Prepare connection areas of the body for bonding.
      G16370462

      Preparing connection areas

    5. 4.5 Prepare connection areas of the reinforcement bracket for bonding.
      G16370463

      Preparing connection areas

      Information 

      • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
      • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
      • Do not begin bonding work until all materials and tools necessary for later repair work are available. 
    6. 4.6 Apply adhesive on marked areas of the body.

      > Application depth 3,0 mm 

      Working with body structural adhesive

      > 5X00IN WORKING WITH BODY STRUCTURAL ADHESIVE

      G16370464

      Apply adhesive

    7. 4.7 Apply adhesive on marked areas of the reinforcement bracket.
      G16370465

      Apply adhesive

      Apply adhesive evenly over the entire bonding surface. > Application depth 0.5 mm 

      1. 4.7.1 Also apply an adhesive bead of sealant all around the bonding surface. > Application depth 3 mm 
    8. 4.8 Set blind rivets. > BLIND RIVETS 999.190.230.01 
    G16370466

    Setting blind rivets

  5. Install C-pillar bracket.
    1. 5.1 Install C-pillar bracket and check that it fits perfectly.
    2. 5.2 Drill holes for blind rivets -Schwarze Punkte-  . > Diameter 6.6 mm 
      G16370467

      Drilling holes for blind rivets

      G16370468

      Drilling holes for blind rivets

    3. 5.3 Remove C-pillar bracket.
    4. 5.4 Prepare connection areas of the body for joining.
      G16370469

      Preparing connection areas

      G16370470

      Preparing connection areas

      Yellow Bonding + resistance spot-welding/apply full weld using inert gas
      Magenta Bonding and blind rivets
      > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE
    5. 5.5 Prepare connection areas of the C-pillar bracket for joining.
      G16370471

      Preparing connection areas

      Yellow Resistance spot-welding/apply full weld using inert gas
      Magenta Bonding and blind rivets
      > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

      Information 

      • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
      • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
      • Do not begin bonding work until all materials and tools necessary for later repair work are available. 
    6. 5.6 Apply adhesive on marked areas of the body. Adhesive must not be applied to the welded joint area on which a full weld will be applied using inert gas.

      > Application depth 3,0 mm 

      Working with body structural adhesive

      > 5X00IN WORKING WITH BODY STRUCTURAL ADHESIVE

      G16370472

      Apply adhesive

      Yellow Resistance spot-welding/apply full weld using inert gas
      Magenta Bonding and blind rivets
      > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE
      G16370473

      Apply adhesive

      Yellow Resistance spot-welding/apply full weld using inert gas
      Magenta Bonding and blind rivets
      > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE
    7. 5.7 Apply adhesive on marked areas of the C-pillar bracket. Adhesive must not be applied to the welded joint area on which a full weld will be applied using inert gas.
      G16370474

      Preparing connection areas

      Apply adhesive evenly over the entire bonding surface. > Application depth 0.5 mm 

      1. 5.7.1 Also apply an adhesive bead of sealant all around the bonding surface. > Application depth 3 mm 
    8. 5.8 Join C-pillar bracket.
    G16370475

    Joining C-pillar bracket

    G16370476

    Joining C-pillar bracket

    1. 5.8.1 Set blind rivets -Schwarze Punkte-  . > BLIND RIVETS 999.190.229.01 
    2. 5.8.2 Resistance spot-welding -red dots-  .
    3. 5.8.3 Apply a full weld using inert gas.
    G16370477

    Applying a full weld using inert gas

  6. Install connecting piece for cross member.
    1. 6.1 Install connecting piece for cross member and check that it fits perfectly.
    2. 6.2 Drill holes for blind rivets. > Diameter 6.6 mm 
      G16370478

      Drilling holes for blind rivets

    3. 6.3 Remove connecting piece for cross member.
    4. 6.4 Prepare connection areas of the body for joining. Adhesive must not be applied to the welded joint area on which a full weld will be applied using inert gas.
      G16370479

      Preparing connection areas

      Yellow Bonding + resistance spot-welding/apply full weld using inert gas
      Magenta Bonding and blind rivets
      > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE
    5. 6.5 Prepare marked connection areas of connecting piece for cross member for joining. Adhesive must not be applied to the welded joint area on which a full weld will be applied using inert gas.
      G16370480

      Preparing connection areas

      Yellow Bonding + resistance spot-welding/apply full weld using inert gas
      Magenta Bonding and blind rivets
      > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE
    6. 6.6 Set blind rivets. > BLIND RIVETS 999.190.227.01 
      G16370481

      Setting blind rivets

    7. 6.7 Resistance spot-weld connecting piece for cross member.
      G16370482

      Resistance spot-welding

    8. 6.8 Apply a full weld to connecting piece for cross member using inert gas.
    G16370483

    Applying a full weld using inert gas

  7. Install reinforcement plate in seat well.
    1. 7.1 Install reinforcement plate in seat well and check that it fits perfectly.
    2. 7.2 Drill holes for blind rivets. > Diameter 6.6 mm 
      G16370484

      Drilling holes for blind rivets

    3. 7.3 Remove reinforcement plate in seat well.
    4. 7.4 Prepare connection areas of the body for bonding.
      G16370485

      Preparing connection areas

    5. 7.5 Prepare connection areas of reinforcement plate in seal well for bonding.
      G16370486

      Preparing connection areas

    6. 7.6 Set blind rivets. > BLIND RIVETS 999.190.229.01 
    G16370487

    Setting blind rivets

  8. Install floor section.
    1. 8.1 Install floor section and check that it fits perfectly.
    2. 8.2 Drill holes for blind rivets. > Diameter 6.6 mm 
      G16370488

      Drilling holes for blind rivets

    3. 8.3 Drill holes for self-tapping screws.

      > 5X00IN24 SETTING SELF-TAPPING SCREWS

      G16370489

      Drilling holes for self-tapping screws

    4. 8.4 Remove floor section.
    5. 8.5 Prepare marked connection areas of the body for joining.
      G16370490

      Preparing connection areas

      Yellow Applying a full weld using inert gas
      Magenta Bonding and blind rivets/bonding and self-tapping screws
      > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE
    6. 8.6 Prepare marked connection areas of the floor section for joining.
      G16370491

      Preparing connection areas

      Yellow Applying a full weld using inert gas
      Magenta Bonding and blind rivets/bonding and self-tapping screws
      > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE
    7. 8.7 Set self-tapping screws.

      > 5X00IN24 SETTING SELF-TAPPING SCREWS

      G16370492

      Setting self-tapping screws

      G16370493

      Setting self-tapping screws

    8. 8.8 Set blind rivets. > BLIND RIVETS 999.190.227.01 
      G16370494

      Setting blind rivets

    9. 8.9 Applying a full weld to floor section using inert gas
G16370495

Applying a full weld using inert gas

G16370496

Applying a full weld using inert gas

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