LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2023 >> Panamera Base >> Repair and Diagnosis >> Body & Frame >> Windows >> 64 Glazing, Window Operation - Coupe -- 971 - PANAMERA (971) >> WM, 641219 Removing And Installing Windscreen >> Removing Windscreen

Removing Windscreen

WARNING: Vehicle windows removed and installed incorrectly 
  • Danger of cuts 
  • Risk of eye injuries 

    → Wear personal protective gear.

    → Always shut off power supply when replacing cutting knife.

  1. Affix all electric plug connections securely to the windscreen with adhesive tape -1-  .
    G15864695Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Affixing electric plug connections securely

    Information 

    • Increase the fixing force of the suction cup by moistening it if necessary  .
  2. > V.A.G 1344 - Suction Lifter  must be attached to the outside of the windscreen.
  3. Unwind the cutting wire and cut it using side cutters > Length 6 m 
  4. Guide cutting wire -2-  through the window gap under the edge of window pane.
    1. 4.1 Coat the windscreen seal -1-  all the way around with soapy water.
    2. 4.2 Pull the cutting wire -2-  all the way through the gap in the window between the windscreen and body -arrows-  .
      G15864696Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Guiding in cutting wire

    3. 4.3 Attach the free end of the cutting wire to the wiper linkage.
  5. Guide the cutting wire -2-  inward.
    1. 5.1 Use the scratch awl -1-  to apply a bead of adhesive from the inside out -arrow A-  .
    2. 5.2 Thread the cutting wire -2-  into the scratch awl and pull it into the passenger compartment -arrow B-  .

    > Length 1 m 

    G15864697Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Guiding in cutting wire

    Information 

    G15864698Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Slackening the cutting wire

    G15864699Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Countering with a scratch awl

    • Make sure not to damage electric connections when removing the glass using cutting wire  .
    • Cut up to just before the connection  .
    • Slacken the cutting wire  .
    • Guide cutting wire past the connection on the inside  .
    • Counter with a scratch awl  .
    • Make sure that the cutting wire does not press against electric connections when cutting the glass  .
    • Continue separating the window glass  .

    Information 

    • Increase the fixing force of the suction cup by cleaning the window from the inside if necessary  .
  6. Cut out the windscreen -3-  .
    1. 6.1 Insert the cutting wire -1-  into the bore on the spooling device -2-  .
    2. 6.2 Position the spooling device -2-  in the centre of the glass and press the suction cups firmly against the windscreen -3-  .
    3. 6.3 Secure the suction cups to the windscreen using the actuating lever -3-  .

      Information 

      G15864700Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Covering vehicle identification number

      • To prevent damage, slide the protective film -2- supplied with the cutting tool between the windscreen and vehicle identification number -1-  .
      • Guide the cutting wire -3-  over the protective film -2- when separating the glass  .
    4. 6.4 Cut out the windscreen -3-  by winding the cutting wire onto the spooling device -arrow-  .

      Re-position the spooling device -2-  to reduce the tensile force of the cutting wire when removing the glass.

    G15864701Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing windscreen

    Information 

    • The help of another person is required  .
  7. Affix the suction cups to the outside of the windscreen and remove windscreen.
scientia non olet · About LEMON Manuals