Installing Rear Closing Panel (Saloon)

Information 

• Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
• The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
• Do not begin bonding work until all materials and tools necessary for later repair work are available. 

1. Install rear closing panel (Saloon) and check that it fits perfectly.
2. Apply adhesive on the joint area of the body.

   Apply adhesive evenly over the entire bonding surface. > Application depth 0.5 mm 

   > 5X00IN21 Working with body structural adhesive

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   Bonding surfaces

3. Apply adhesive on rear closing panel (Saloon).

   Apply adhesive evenly over the entire bonding surface. > Application depth 0.5 mm 

   1. 3.1 Also apply an adhesive bead of sealant all around the bonding surface. > Application depth 3 mm 

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   Bonding surface

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bonding surface

4. Set blind rivets. > BLIND RIVETS 999.190.229.01 

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   Rear closing panel (Saloon)

5. Set flow-form rivets. > FLOW-FORM RIVETS 9A7.008.473.00 

   > 5X00IN23 REPLACING PUNCH RIVETS AND PENETRATED JOINTS

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Flow-form rivets