Installing Gusset Plate

Install gusset plate and check that it fits perfectly.
Information
- Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive.
- The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed.
- Do not begin bonding work until all materials and tools necessary for later repair work are available.
Apply adhesive to the joint areas of the body marked -yellow and green- .
Apply adhesive evenly over the entire bonding surface. > Application depth 0.5 mm

Working with body structural adhesive

> 5X00IN21 Working with body structural adhesive

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Apply adhesive

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Apply adhesive
Apply adhesive to the areas of the gusset plate marked -yellow and green- .
Apply adhesive evenly over the entire bonding surface. > Application depth 0.5 mm

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Apply adhesive

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Apply adhesive
1. 3.1 Also apply an adhesive bead of sealant all around the bonding surface. > Application depth 3 mm
Screw in self-tapping screws.
> 5X00IN24 SETTING SELF-TAPPING SCREWS

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Screwing in self-tapping screws
Resistance spot-weld the gusset plate.

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Resistance spot-welding gusset plate

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Resistance spot-welding gusset plate

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Resistance spot-welding gusset plate
Apply a full weld to the gusset plate using an MAG welder.

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Applying full weld using MAG welder

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Applying full weld using MAG welder

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Applying full weld using MAG welder