Installing Turbocharger

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Oil return line

1. 1.1  Remove old pin -2-  from the turbocharger -3-  .
2. 1.2  Remove old oil return line -1-  .
3. 1.3  Secure new  oil return line -1-  with a new  pin -2-  on the turbocharger -3-  .

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Tank vent line on turbocharger

1. 2.1  Replace O-ring.
2. 2.2  Replace turbocharger seal on primary catalytic converter.
3. 2.3  Insert tank vent line -3-  in turbocharger -1-  .
4. 2.4  Screw in and tighten screw on tank vent line -2-  .
   • Tightening torque 9 Nm (6.5 ftlb.) 
5. 2.5  Move turbocharger -1-  into installation position. Make sure that the oil return line is fitted correctly in the cylinder block.

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Threaded joint for turbocharger (right)

1. 3.1  Screw in and tighten studs -2-  .
   • Tightening torque 15 Nm (11 ftlb.) 
2. 3.2  Replace nuts and studs -3-  .
3. 3.3  Screw on and tighten new  nuts and studs -3-  .
   • Tightening torque 25 Nm (19 ftlb.) 

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

V-band clamp on turbocharger/catalytic converter flange (right)

1. 4.1 Position new  V-band clamp -1-  .
2. 4.2  Tighten screw -2-  .
   • Tightening torque 7 Nm (5.2 ftlb.) 

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Coolant lines on turbocharger (right)

1. 5.1  Replace O-ring.
2. 5.2  Insert coolant lines -1 and 2-  .
3. 5.3  Screw in and tighten screws -3-  .
   • Tightening torque 9 Nm (6.5 ftlb.) 

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Oil supply line (right turbocharger)

1. 6.1  Replace O-ring.
2. 6.2  Insert oil feed line -1-  .
3. 6.3  Screw in and tighten screw for oil feed line -2-  .
   • Tightening torque 9 Nm (6.5 ftlb.) 

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Turbocharger connections