Removing High-Pressure Pump
WARNING: This page is about a different variant/trim than selected.
WARNING:
Highly inflammable or explosive materials
- Danger of Are or explosion
- → Avoid contact with hot parts or sources of ignition.
- → Use suction to remove ignitable vapours.
- → Attach warning sign in a clearly visible position.
- → Contain leaked media using non-flammable absorbent material and put it in a container designed for this purpose for disposal in accordance with local requirements.
- → Secure collection containers/vessels to prevent them from tipping over.
WARNING:
Toxic substances
- Danger of poisoning or suffocation
- Danger of burns to the eyes and si in
- → Ventilate the work area well.
- → Never ingest or inhale.
- → Read specific information on the Hazard Sheet.
- → Wear personal protective gear.
- → Do not smoke, eat or drink in the work area.
NOTIFICATION
Fuel system is pressurised
- Risk of eye injuries
- → Wear personal protective gear
- → Release pressure by carefully pulling off lines and hoses
- Disconnect fuel lines -1 and 2-
.
- 1.1 Open line clips -3- and remove fuel lines -1 and 2- from line clips -3- .
- 1.2 Unclip fuel line -1- from clip -4- .
- 1.3 Move fuel lines -1 and 2- aside for better access to the high-pressure pump.
Fuel lines
- Disconnect fuel lines -1-
from the high-pressure pump -3-
.
- 2.1 Have suitable aids ready for soaking up escaping fuel.
- 2.2 Unscrew union nuts on fuel lines -2- .
- 2.3 Disconnect fuel lines -1- from the high-pressure pump -3- and catch escaping fuel.
- 2.4 Close off line connections using suitable stoppers.
Fuel lines at high-pressure pump
- Release and disconnect electric plug connection for high-pressure pump -1-
.
Electric plug connection for high-pressure pump
- Remove high-pressure pump -1-
.
- 4.1 Unscrew screws on high-pressure pump -2- .
- 4.2 Remove high-pressure pump -1- and set it down on a clean surface.
- 4.3 Remove roller tappet for high-pressure pump -1- from the cylinder head.
High-pressure pump