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Home >> Porsche >> 2023 >> Macan T >> Repair and Diagnosis >> External Pages >> Different car >> Section 2 (51 - Body Center, Roof, Frame) >> WM, 511255 Replacing A-Pillar >> Preparing A-Pillar For Installation

Preparing A-Pillar For Installation

WARNING: This page is about a different car, the 2021 Porsche Macan, 2020 Porsche Macan, and 2019 Porsche Macan. However, it is still accessible from the selected car via links, so may be relevant.

Information 

Shorten the wing attachment strip to prevent an overlap in the welded area on the A-pillar.

  1. Fit in A-pillar.
    1. 1.1  Cut the A-pillar at the points where it joins the body, leaving an overlap of 30 mm.
    2. 1.2  Fit in A-pillar again.
    3. 1.3  Make cuts through the A-pillar and body in the overlap areas.
      G14361438Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      A-pillar

  2. Cut back the wing rail -1-  . > Dimension x 90 mm 
    Fig 1: Checking Wing Rail Cutting Dimension
    G14361439Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Wing rail

  3. Prepare connection areas for bonding and welding.

    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

    G14361440Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    A-pillar

    Orange Resistance spot-welding
    Green Resistance spot-welding + bonding
    Blue Bonding
    Red Plug-welding/apply a full weld using inert gas without bonding
  4. Prepare wing rail.
    1. 4.1  Make cut -LHD vehicle-  .
    2. 4.2  Drill holes for plug-welding in the marked areas on the rail using > Diameter 8.0 mm  .
      G14361441Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Wing rail

  5. Prepare wing bracket for welding.
    G14361442Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Wing bracket