Checking Timing Of Camshafts
- Turn the crankshaft clockwise until the marking on the vibration damper -1-
is positioned at TDC -2-
.
TDC marking on vibration damper
- The markings on the camshaft actuators (cylinder bank 1) -1 and 2-
must be aligned with the reference points on the camshaft housing -Arrows-
. Turn the crankshaft one further turn clockwise if necessary.
Markings on camshaft actuator (cylinder bank 1)
- The markings on the camshaft actuators (cylinder bank 21 -1.and 2-
must be aligned with the reference points -Lines-
on the camshaft housing.
Markings on camshaft actuator (cylinder bank 2)
- Remove stoppers on camshafts -1-
.
- 4.1 Release and disconnect quick connector -3- .
- 4.2 Move vacuum hoses -4- aside so that the stoppers on the camshafts -1- are accessible.
- 4.3 Unscrew screws -2- .
- 4.4 Remove stoppers on camshafts -1- .
Stoppers on camshafts
- Screw adapter T40331/2 -1-
from >
T40331 - camshaft clamp
tool kit into the camshaft housing on cylinder bank 1 and tighten to 9 Nm (6.5 ftlb.).
Adapter on camshaft housing, cylinder bank 1
- Screw adapter T40331/3 -1-
from >
T40331 - camshaft clamp
tool kit into the camshaft housing on cylinder bank 2 and tighten to 9 Nm (6.5 ftlb.).
Adapter on camshaft housing, cylinder bank 2
Information
The camshaft clamp must be easy to insert and must not be fitted using a striking tool.
Information
It may be necessary for another person to carefully position the camshafts at the actuators using > T90001 - counterhold tool and > VAS 261 001 - Ring wrench insert, a/f 41 .
- Insert >
T40331 - camshaft clamp
.
- 7.1
Insert >
T40331 - camshaft clamp
.
Cylinder bank 1 > Camshaft clamps on cylinder bank 1
Camshaft clamps on cylinder bank 1
1 T40331/1 - The letter "A" must be facing you 2 T40331/9 3 T40331/2 4 T40331/5 - Exhaust camshaft 5 T40331/4 - Intake camshaft - 7.1.1 T40331/9 -1- must be screwed in by hand. Tighten screws on the camshaft clamp -Arrows- to 9 Nm (6.5 ftlb.).
- 7.2
Cylinder bank 2
Camshaft clamps on cylinder bank 2
1 T40331/1 - The letter "B" must be facing you 2 T40331/9 3 T40331/2 4 T40331/5 - Exhaust camshaft 5 T40331/4 - Intake camshaft - 7.2.1 T40331/9 -2- must be screwed in by hand. Tighten screws on the camshaft clamp -Arrows- to 9 Nm (6.5 ftlb.).
- 7.1
Insert >
T40331 - camshaft clamp
.
- Secure the crankshaft.
- 8.1 Unscrew screw plug -1-
- 8.2 Remove holder for vacuum reservoir -3- .
- 8.3
Screw >
T40069 - locking pin
into the bore -2-
by hand.
Turn the crankshaft back and forth slightly to do this, if necessary.
- 8.4 Tighten > T40069 - locking pin to 20 Nm (15 ftlb.).
Screw plug for crankshaft
NOTIFICATION
Timing not set correctly
- Risk of engine damage
- Rough running engine
- Loss of engine power
- → Do not use force when fitting the staking tool.
- → Make sure that the gap is equal on both sides.
- → When inserting the staking tools, do not use force to turn the camshafts against any resistance.
- → The engine must be exactly at top dead centre.
- → The opposite cylinder must be at ignition TDC.
- If the staking tools can be inserted as described, the timing is OK.
If the staking tools cannot be inserted as described, the timing must be set.