Installing Rear Muffler

Information 

• Due to manufacturing problems, rear mufflers (rear silencers) with non-standard exhaust pipe lengths will be delivered as spare parts during the first 3 - 6 months. 
• These spare parts must be adapted until such a time as the standard spare parts are introduced. 
• The cutting positions are marked and the parts must be cut at the centre markings. 

1. Adapt non-standard spare parts by shortening the exhaust pipes, making sure to cut according to the markings! 
   1. 1.1 Use the same tools as used for removing the rear silencer  (see removal instructions).
2. Only for vehicles with sports exhaust system:  Install exhaust flap actuator on the new rear silencer.

   > Removing and installing exhaust flap actuator 

   Information 

   The appearance and number of tailpipes may vary, depending on vehicle equipment.

3. Install tailpipes -1-  .

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   Tailpipes

   1. 3.1  Fit tailpipes -1-  on rear silencer.
   2. 3.2  Position clamps -2-  and screw in screws -3-  by hand so that the tailpipes remain in position on the rear silencer.
4. Fit retaining rubbers -1-  on the rear silencer -2-  .

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   Rear silencer retaining rubbers

   1. 4.1  Push retaining rubbers -1-  onto the rear silencer -2-  .
5. Push clamps -1 and 2-  onto the exhaust pipes -3-  on the rear silencer -Arrows-  .

   The clamps must be aligned between the outer markings for securing the exhaust pipes! 

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   Exhaust clamps for rear silencer

6. Install rear silencer -1-  .

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   Fitting rear silencer

   1. 6.1  Move rear silencer -1-  into installation position and fit screws on the holders -2-  .
   2. 6.2  Push exhaust clamps -3 and 4-  onto the exhaust pipes -Arrows-  and align and tighten them.

      > Tightening torque 23 Nm (17 ftlb.) 

   3. 6.3  Tighten screws on the holders -2-  .

      > Tightening torque 23 Nm (17 ftlb.) 

   Information 

   The appearance and number of tailpipes may vary, depending on vehicle equipment.

7. Secure tailpipes -1-  .

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   Tailpipes

   1. 7.1  Align tailpipes -1-  with the rear apron. Make sure that the tailpipes -1-  are a sufficient, equal distance away from the rear apron on both sides.
   2. 7.2  Tighten screws on clamps -3-  .

      > Tightening torque 35 Nm (26 ftlb.) 

8. Only for vehicles with sports exhaust system: 

   Connect and lock electric plug connection -1-  on servo motor for exhaust flap -2-  .

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Electric plug connection for servo motor for exhaust flap