Removing Fuel Line (Right High-Pressure Pump To Rail)

Information 

The rules relating to cleanliness and instructions for working on the fuel system must always be observed before and during the work.

> 2X00IN Rules relating to cleanliness and instructions for working on the fuel system 

> 2X00IN Basic safety instructions for working with the fuel system 

1. Remove heat shield -1-  .

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Heat shield

   1. 1.1  Release and disconnect electric plug connection -2-  .
   2. 1.2  Unscrew screws -3-  .

      Use T30 bit from > VAS 262 011 - socket wrench set  .

   3. 1.3  Remove heat shield -1-  .
2. Expose the cable duct.

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Bracket for torque support and vent line

   1. 2.1  Unscrew screws -1 and 2-  and remove torque support bracket -3-  .
   2. 2.2  Release and pull off vent line -4-  on the oil mist separator.
3. Detach cable duct -8-  .

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Overview of cable duct

   1. 3.1  Unscrew nuts -7-  on ground lines.
   2. 3.2  Release and disconnect electric plug connections -1 to 6-  .
   WARNING: Hot fuel and hot fuel lines. 

   • Danger of scalding 
     1. → Allow the fuel to cool down before opening line connections.
     2. → Wear protective gloves.
     3. → Wear protective goggles.

   Information 

   • Open connections and lines must be closed off using suitable stoppers or caps. 

   Information 

   Check fuel line for damage following removal and replace it if necessary.

4. Install fuel line -1-  .

   Courtesy of PORSCHE CARS NORTH AMERICA, INC.

   Fuel line (right high-pressure pump to rail)

   1. 4.1  Have suitable stoppers or caps ready for closing off line connections.
   2. 4.2  Unscrew screw -2-  and screw off union nuts -3-  .
   3. 4.3  Lift up the cable duct and sound absorber and remove fuel line -1-  .