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Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 5 (55 - Lids, Flaps 9YA) >> WM, 552215 Adjusting Front Lid >> Adjusting Front Lid

Adjusting Front Lid

WARNING: This page is about a different car, the 2021 Porsche Cayenne, 2020 Porsche Cayenne, and 2019 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
  • Set gap dimensions on the lids, doors and covers, or accessories in accordance with the gap specifications. 
  • Given a clearance in the openings that is too great or too small, the movable body parts or the accessories must be centred accordingly. 
  • Ensure that the gaps do not run in a wedge-shaped fashion or do not narrow at local points. 
  • You can use  > VAS 6936 - Adjusting gauge  . > VAS 6937 - Adjusting gauge  . > VAS 6938 - Adjusting gauge  for this.
  • The given values are guidelines, which should be observed as far as possible. 
  • The guidelines apply to repair and assembly work. 
  1. Adjust the front lid in XY direction.
    1. 1.1  Loosen fastening nuts -1-  on upper parts of lock -2-  and tighten hand-tight.
      G14277235Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Lock upper part

    2. 1.2  Loosen fastening nuts -1-  on front lid hinges at both sides and tighten hand-tight.
      G14277236Courtesy of PORSCHE CARS NORTH AMERICA, INC.

      Front lid hinge

    3. 1.3  Close the front lid.
    4. 1.4  Adjust gap dimensions by moving the front lid.

      > Gap dimension 2.9 mm +/- 0.7 mm  > Gap dimension 2.9 mm +/-1 mm  > Gap dimension 2.9 mm +/- 0.5 mm 

    5. 1.5  Open the front lid.
    6. 1.6  Tighten fastening nuts on upper parts of lock to > Tightening torque 8 N.m (6 ft.lb) 
    7. 1.7  Tighten fastening nuts for front lid hinges to > Tightening torque 24 N.m (18 ft.lb) 
  2. Adjust the front lid in Z direction at upper part ef lock -1-  .
    G14277237Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Lock upper part

    1. 2.1  Loosen clip -2-  from upper part of lock -1- Arrow-  .
    2. 2.2  Set gap dimensions by turning the screw -3-  .

      > Gap dimension 1 mm +/- 0.8 mm  > Gap dimension 0.3 mm +/- 0.5 mm 

    3. 2.3  Push clip -2-  into upper part of lock -1-  .
    4. 2.4  Close the front lid and check gap dimensions.
  3. Adjust the front lid in Z direction at the front lid hinge -2-  .
    G14277238Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Front lid hinge

    IMPORTANT: The screw must only be loosened because otherwise the thread in the front lid hinge will be damaged.
    1. 3.1  Loosen screw -1-  on front lid hinge -2-  and tighten hand-tight.
    2. 3.2  Close the front lid.
    3. 3.3  Adjust gap dimensions by moving the front lid.

      > Gap dimension 0.3 mm +/- 0.5 mm 

    4. 3.4  Open the front lid.
    5. 3.5  Tighten screw -1-  on front lid hinge -2-  .