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Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 4 (53 - Body Rear 9YA) >> WM, 53685553 Replacing Inner Rear Wheel Housing >> Preparing Connection Areas Of The Body For Installing The Inner Rear Wheel Housing >> Installing Inner Rear Wheel Housing

Installing Inner Rear Wheel Housing

WARNING: This page is about a different car, the 2021 Porsche Cayenne, 2020 Porsche Cayenne, and 2019 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
  • Apply adhesive evenly over the entire bonding surface.
IMPORTANT:
  • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive.
  • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed.
  • Do not begin bonding work until all materials and tools necessary for later repair work are available.
  1. Clip in new bulkhead part -1-  on inner rear wheel housing.
    G14277112Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bulkhead part

  2. Install inner rear wheel housing and check that it fits perfectly.
  3. Apply adhesive on joint areas Bonding areas  of the body. Application depth 0.5 mm 

    Use body structural adhesive.

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    G14277113Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  4. Apply adhesive on inner rear wheel housing Bonding areas  . Application depth 0.5 mm 
    G14277114Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    1. 4.1  Also apply a bead of adhesive all around the bonding surface. Application depth 3 mm 
  5. Rivet in inner rear wheel housing in area -A- FLOW-FORM RIVET 9A7.008.607.00 

    5X00IN23 REPLACING PUNCH RIVETS AND PENETRATED JOINTS

    G14277115Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Rivet areas

  6. Rivet in inner rear wheel housing.

    Areas -B-  : BLIND RIVET 999.190.227.01 

    Areas -C- BLIND RIVET 999.190.229.01 

    G14277116Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Rivet areas

  7. Rivet in inner rear wheel housing.

    Area -B-  : BLIND RIVET 999.190.227.01 

    Area -C-  : BLIND RIVET 999.190.229.01 

    G14277117Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Rivet areas

  8. Secure inner rear wheel housing in area -A-  using a threaded needle.

    It will be secured together with the outer rear wheel housing later using BLIND RIVET 999.190.227.01  .

    G14277118Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Rivet area

  9. Screw in self-tapping screws

    5X00IN24 SETTING SELF-TAPPING SCREWS

    G14277119Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws

  10. Screw in self-tapping screws

    5X00IN24 SETTING SELF-TAPPING SCREWS

    G14277120Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Self-tapping screws