LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 4 (53 - Body Rear 9YA) >> WM, 535655 Replacing Side Section Lower Part >> Installing Side Section Lower Part

Installing Side Section Lower Part

WARNING: This page is about a different car, the 2021 Porsche Cayenne, 2020 Porsche Cayenne, and 2019 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Countersunk head of the flow-form rivets must be pointing inwards. Observe the required punch and joining direction.
  1. Install side section lower part and check that it fits perfectly.
  2. Apply adhesive on the joint area of the body.

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    Application depth 0.5 mm 

    G14276989Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Adhesive on connection areas

  3. Apply adhesive on side section lower part.

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    Application depth 0.5 mm 

    G14276990Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Adhesive on outside of component

    1. 3.1  Also apply a bead of adhesive all around the bonding surface. Application depth 3 mm 
  4. Apply adhesive on side section lower part.

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    Application depth 0.5 mm 

    G14276991Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Adhesive on inside of component

    1. 4.1  Also apply a bead of adhesive all around the bonding surface. Application depth 3 mm 
  5. Set blind rivets.

    Area -1- BLIND RIVETS 999.190.229.01 

    G14276992Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Blind rivets

  6. Set flow-form rivets.

    5X00IN23 REPLACING PUNCH RIVETS AND PENETRATED JOINTS

    Area -2- RIVET 9A7.008.606.00 

    G14276993Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Flow-form rivets

  7. Screw self-tapping screws -1-  into rear closing panel -2-  .

    5X00IN24 SETTING SELF-TAPPING SCREWS

    G14276994Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Rear closing panel