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Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 4 (53 - Body Rear 9YA) >> WM, 53485500 Replacing Rear Side Member >> INSTALLING DOOR SILL REINFORCEMENt

INSTALLING DOOR SILL REINFORCEMENt

WARNING: This page is about a different car, the 2021 Porsche Cayenne, 2020 Porsche Cayenne, and 2019 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
  • Apply adhesive evenly over the entire bonding surface.
IMPORTANT:
  • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive.
  • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed.
  • Do not begin bonding work until all materials and tools necessary for later repair work are available.
  1. Install new bulkhead part -1- 
    G14276731Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bulkhead part

  2. Apply adhesive on joint areas Bonding  areas of the body. Application depth 0.5 mm 

    Use body structural adhesive.

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    G14276732Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

  3. Apply adhesive in the marked areas Bonding areas on the door sill reinforcement. Application depth 0.5 mm 

    Use body structural adhesive.

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    G14276733Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    1. 3.1  Also apply a bead of adhesive all around the bonding surface. Application depth 3 mm 
  4. Install door sill reinforcement and check that it fits perfectly.
  5. Resistance spot-weld the door sill reinforcement Spotweids  .
    G14276734Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Spotweids

  6. Apply a full weld to the door sill reinforcement Spotweids  .
    G14276735Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Spotweids