Safety Instructions And Information On Quality
- Risk of damage to the vehicle
- Danger of injury
Read the relevant safety instructions as well as general information and quality instructions
- Protection of electrical components during body repairs.
5X00IN02 PROTECTION OF ELECTRICAL COMPONENTS DURING BODY REPAIRS
- Corrosion protection measures during repair work.
- Information on aluminium repairs.
- Body parts of various sheet-steel strengths.
- Replacing punch rivets and penetrated joints.
- Set self-tapping screws.
- Use body structural adhesive.
5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00
Tools and materials
- The tools for working on steel and aluminium must always be kept separate from each other. We recommend that you colour code the tools using a system similar to that used for the > V.A.G 2010/2A-1 - Tool trolley with > V.A.G 2010/2A - Aluminium tool set , for example.
Measuring and straightening systems (optional)
- > VAS 6527 - Measuring and alignment system, professional
- > VAS 811 017 - Measuring and straightening system with > VAS 811 019 - Measuring system
Resistance spot welding equipment (optional)
- > VAS 6755 - Resistance Spot Welder
- > VAS 6545A - Resistance Spot Welder
- > VAS 6530A - Resistance Spot Welder
- > VAS 821 101 - Resistance Spot Welder
Inert gas welding equipment (optional)
- Inert gas combination welding unit, steel and aluminium > VAS 6741 - Welding and brazing system, MIG/MAG
- Inert gas combination welding unit, steel and aluminium > VAS 821 003 - Welding and brazing system, aluminium/steel/MIG/MAG
- Inert gas combination welding unit, steel and aluminium > VAS 821 005 - Welding and brazing system, aluminium/steel/MIG/MAG
- Inert gas welding unit, steel and aluminium > VAS 821 001 - Welding and brazing system, aluminium/steel/MIG/MAG
- Inert gas welding unit, steel or aluminium > VAS 6388A - Welding and brazing system, ALU/MIG/MAG
Stud welder > VAS 852 001 - Body dent removal system, aluminium
Extraction system
- > VAS 6572/2 - Mobile extraction system, aluminium
- > VAS 6571/1 - Mobile extraction system, steel
Blind riveting tool for high-strength rivets
- > VAS 6790 - Compact Booster
- > VAS 6790/2 - Supplementary Riveting Set
- > VAS 6790/64 - Threaded needles
- > VAS 6790/65 - Rivet inserts
- > VAS 6790/67 - Supplement set for rivet nuts and bolts
- > VAS 6790/68 - Rivet bar extension
- > VAS 6790/70 - Rivet inserts
- > VAS 6792/2 - Extension
- > VAS 6792/28 - Extension
Crimpling pliers
- > VAS 6635 - Crimping pliers set, 4-piece
- > VAS 6635/5 - Crimping pliers
Spot-weld remover (optional)
- > VAS 882 001 - Spot-weld remover
- > VAS 6322A - Pneumatic Spot-Weld Remover
Laser-weld seam grinder > VAS 6319 - Laser-weld seam grinder
Pneumatic body saw (optional)
- > VAS 6780 - Body saw
- > VAS 6598A - Body saw
Oscillating body saw > V.A.G 1561B - Electric cutter
Countersink for rivets > VAS 6957 - 100° countersink
Tools for flow drill screws
- > VAS 852 007A - FDS sockets
- > VAS 6631 - Repair Kit for FD Screws
Belt sander
Spotweld drill bit
Pneumatic cartridge guns (optional)
- > V.A.G 1761/1 - Pneumatic Cartridge Gun for Seam Sealing
- > VAS 6648 - Compressed-air gun
Hand cartridge gun > V.A.G 1628 - Hand cartridge gun
Hot-air blower > V.A.G 1416 - Hot-air blower
Star gauges for body gap dimensions
- > VAS 6936 - Adjusting gauge
- > VAS 6937 - Adjusting gauge
- > VAS 6938 - Adjusting gauge