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Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 2 (5X - Body General 9YA) >> WM, 5X00IN34 Thread Repairs For Threaded Bushes Without Collar >> Repair Procedure For Threaded Bush Without Collar

Repair Procedure For Threaded Bush Without Collar

WARNING: This page is about a different car, the 2021 Porsche Cayenne, 2020 Porsche Cayenne, and 2019 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Do not move the vehicle until after the prescribed curing time specified for the threaded bush.
IMPORTANT: Once the end position is reached, the threaded bush must be loaded immediately in the screw direction and the thread lock must harden in this state.

Two options are available for this:

OVERVIEW OF THREAD REPAIR KITS 

M14 - Installation depth variable > VAS 271 011 - Thread repair kit, M14 x 1.5
M12 - Installation depth 5 mm > 9843 - Thread repair kit
M10 - Installation depth 5 mm > 9843/1 - Thread repair kit
M10 - Installation depth 10 mm > 9843/2 - Thread repairs
M8 - Installation depth 10 mm > 9843/3 - Thread repair kit
  1. Loosen wire threaded insert (Helicoil) -1-  using a suitable screwdriver.
    G14273995Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Loosening wire threaded insert (Helicoil)

  2. Pull out wire threaded insert (Helicoil) -1-  (-arrows-  ).
    G14273996Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Removing wire threaded insert (Helicoil)

  3. Drill out thread.
    1. 3.1  Drill out the old thread fully using special 3- flute drill bit  (contained in the set) -RHD vehicle -  . Minimal drilling depth = depth + length of threaded bush + approx. 3 mm 
    G14273997Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Drilling out thread

  4. Cut thread.
    Fig 1: Checking Thread Cutting Dimension
    G14273998Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Cutting thread

    1. 4.1  Cut thread up to dimension -Y-  using a cutting tool.

      Dimension -Y- = depth + length of threaded bush 

    2. 4.2  Clean the thread.
      1. 4.2.1  Blow drilling chips out of the thread using compressed air.
      2. 4.2.2  Rinse the thread with brake cleaner.
      3. 4.2.3  Blow-dry the thread with compressed air.
  5. Position threaded bush on screw-in tool.
    1. 5.1  Screw threaded bush -1-  onto screw-in tool -2-  .
    G14273999Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Positioning threaded bush on screw-in tool

    Check that the threaded bush -1-  is screwed fully onto the screw-in tool -2-  (-arrows-  ).

    G14274000Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Positioning threaded bush on screw-in tool

  6. Only for screw-in tool with variable depth:  Set depth.
    G14274001Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Adjusting the depth

    1. 6.1  Loosen screw -1- 
    2. 6.2  Adjust the stop -2-  to the relevant depth -X -  .
    3. 6.3  Tighten screw
  7. Screw in threaded bush.
    1. 7.1  Screw in threaded bush -1-  fully immediately using the screw-in tool -2-  .
    G14274002Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Screwing in threaded bush

  8. Unscrew screw-in tool -E-  from the threaded bush -LHD vehicle -  .
    G14274003Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Unscrewing screw-in tool

  9. Leave thread lock to harden for 6 hours. Assembly work may be carried out.