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Damage Diagnosis On Aluminium Components

WARNING: This page is about a different car, the 2021 Porsche Cayenne, 2020 Porsche Cayenne, and 2019 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.

The information in

5X00IN62 PROCEDURE FOR DETERMINING SCOPE OF DAMAGE 

applies for damage diagnosis on aluminium sheet and extruded aluminium components.

Damage diagnosis for damaged areas on cast aluminium components  requires greater attention  .

Components must always be replaced if chipped paintwork, cracks or other signs of deformation are found.

The dimensions must also be within the permitted dimensional deviations in order to ensure that there is no invisible damage.

If dimensional deviations greater than > Nominal value 0 mm +/- 2 mm  are found on cast parts during damage diagnosis, these parts must be replaced.

IMPORTANT:
  • Due to the narrow tolerances, damage diagnosis and repairs must be carried out using an electronic measuring system (e.g.  > VAS 6526/11 - Measuring Unit, Professional or  > VAS 811019 - Measuring system)  .

The relevant measuring points are shown in the following illustrations: -arrows- 

G14273869Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Front measuring points, top

G14273870Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Front measuring points, bottom

G14273871Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Measuring points, rear