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Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 1 (51 - Body Center, Roof, Frame 9YA) >> WM, 517355 Replacing (Front) FLOORPAN >> Installing Front FLOORPAN

Installing Front FLOORPAN

WARNING: This page is about a different car, the 2021 Porsche Cayenne, 2020 Porsche Cayenne, and 2019 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
  • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applyii g adhesive. 
  • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
  • Do not begin bonding work until all materials and tools necessary for later repair work are available. 
  1. Apply adhesive to the marked joint area -A-  of the inner body at the top.

    Apply adhesive evenly over the entire bonding surface -A-  . > Application depth 0.5 mm 

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

    G14275886Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Applying adhesive on inner l ody at the top

  2. Apply adhesive to the marked joint area -A- of the outer body at the bottom.

    Apply adhesive evenly on the entire bonding surface -A-  of the body. > Application depth 0.5 mm 

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

    G14275887Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Applying adhesive to outer body at the bottom

  3. Apply adhesive to the marked joint areas of the floorpan.

    Apply adhesive evenly over the entire bonding surface. > Application depth 0.5 mm 

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE PAH.071.781.00

    G14275888Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Applying adhesive to innei floorpan at the top

    G14275889Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Applying adhesive to outer floorpan at the bottom

    1. 3.1  Also apply an adhesive bead of sealant all around the bonding surface. > Application depth 3 mm 
  4. Join inner floorpan > Inner floorpan on the body  to the body.
    G14275890Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Inner floorpan on the body

    1. 4.1 -A-: 

      Set blind rivets. > BLIND RIVETS 999.190.229.01 

    2. 4.2 -B-: 

      Plug-weld.

  5. Join outer floorpan > Outer floorpan on the body  to the body.
    G14275891Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Outer floorpan on the body

    1. 5.1 -B-: 

      Plug-weld.

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