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Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 1 (51 - Body Center, Roof, Frame 9YA) >> WM, 514955 Replacing Side Member Reinforcement >> Installing Side Member Reinforcement

Installing Side Member Reinforcement

WARNING: This page is about a different car, the 2021 Porsche Cayenne, 2020 Porsche Cayenne, and 2019 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
  • Apply adhesive evenly over the entire bonding surface. 
IMPORTANT:
  • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
  • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
  • Do not begin bonding work until all materials and tools necessary for later repair work are available. 
  1. Install side member reinforcement and check that it fits perfectly.
  2. Apply adhesive on joint areas > Bonding areas.  > Application depth 0.5 mm 

    Use body structural adhesive.

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    G14275793Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

       
    Yellow Bonding and resistance spot-welding
    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE
    Orange Bonding and riveting
    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE
  3. Apply adhesive in the bonding area > Bonding area  on the side member reinforcement. > Application depth 0.5 mm 

    Working with body structural adhesive

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE - SECTION ON "INFORMATION"

    1. 3.1  Also apply a bead of adhesive all around the bonding surface. > Application depth 3 mm 
    G14275794Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding area

       
    Yellow Bonding and resistance spot-welding
    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE
  4. Resistance spot-weld the side member reinforcement in the marked areas > Spotwelds. 
    G14275795Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Spotwelds