LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 1 (51 - Body Center, Roof, Frame 9YA) >> WM, 51455503 Replacing Outer Side Member (Front Section) >> Preparing Connection Areas Of The Body For Installing The Outer Side Member (Front Section)

Preparing Connection Areas Of The Body For Installing The Outer Side Member (Front Section)

WARNING: This page is about a different car, the 2021 Porsche Cayenne, 2020 Porsche Cayenne, and 2019 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
  1. Align the sealing surfaces and connections of the body.
  2. De-burr connection points and prepare them for joining.
  3. Prepare connection areas > Connection areas  for joining.
    G14275657Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Connection areas

       
    Yellow Bonding and resistance spot-welding
    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE
    Orange Bonding and riveting
    > 5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE
  4. Prepare connection areas > Connection areas  for applying a full aluminum weld using inert gas.
    G14275658Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Connection areas

       
    Yellow Applying full weld using inert gas (steel)
    Magenta Applying full aluminum weld using inert gas
    > 5X00IN10 WELDING ALUMINIUM