Preparing Connection Areas Of Body For Installing A-Pillar Reinforcement

WARNING: This page is about a different car, the 2021 Porsche Cayenne, 2020 Porsche Cayenne, and 2019 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.

IMPORTANT:

Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive.
The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed.
Do not begin bonding work until all materials and tools necessary for later repair work are available.

Align the sealing surfaces and connections of the body.
De-burr connection points and prepare them for joining.
Remove excess pieces of bulkhead part -1- .

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Bulkhead part
Prepare marked areas -A- for bonding and riveting.
5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

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Bonding areas
Prepare marked areas -B- for bonding and resistance spot-welding.
5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Bonding areas
Prepare marked areas -C- for plug-welding using inert gas.

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Bonding areas
Clip new bulkhead part -1- into the body.

Courtesy of PORSCHE CARS NORTH AMERICA, INC.

Bulkhead part