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Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 1 (51 - Body Center, Roof, Frame 9YA) >> WM, 513855 Replacing A-Pillar Reinforcement >> Installing A-Pillar Reinforcement (Lower Part)

Installing A-Pillar Reinforcement (Lower Part)

WARNING: This page is about a different car, the 2021 Porsche Cayenne, 2020 Porsche Cayenne, and 2019 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
  • Apply adhesive evenly over the entire bonding surface. 
IMPORTANT:
  • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
  • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
  • Do not begin bonding work until all materials and tools necessary for later repair work are available. 
  1. Install A-pillar reinforcement [lower part] and check that it fits perfectly.
  2. Apply adhesive on joint areas -A-  of the body. > Application depth 0.5 mm 

    Working with body structural adhesive

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE - SECTION ON "INFORMATION"

    G14275371Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Joint areas

  3. Apply adhesive in areas -A-  on the A-pillar reinforcement [lower part]. > Application depth 0.5 mm 

    Working with body structural adhesive

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE - SECTION ON "INFORMATION"

    G14275372Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    A-pillar reinforcement (lower part)

    1. 3.1  Also apply a bead of adhesive all around the bonding surface. > Application depth 3 mm 
  4. Rivet in A-pillar reinforcement [lower part] in areas -A-  . > BLIND RIVETS 999.190.229.01 
    G14275373Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Rivet areas

  5. Plug-weld the A-pillar reinforcement (lower part) in areas -B-  using inert gas.
    G14275374Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Welding areas

  6. Resistance spot-weld the A-pillar reinforcement (lower part) in areas -C-  .
    G14275375Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Welding areas

  7. Apply a full weld to the A-pillar reinforcement (upper and lower part) > A-pillar reinforcement (upper part and lower part)  using inert gas.
    G14275376Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    A-pillar reinforcement (upper part an d lower part)