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Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 1 (51 - Body Center, Roof, Frame 9YA) >> WM, 510755 Replacing Front RO Of Cross Member >> Preparing Front Roof Cross Member For Installation

Preparing Front Roof Cross Member For Installation

WARNING: This page is about a different car, the 2021 Porsche Cayenne, 2020 Porsche Cayenne, and 2019 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
  • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
  • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
  • Do not begin bonding work until all mater ials and tools necessary for later repair work are available. 
  1. Fit in front roof cross member and secure it to the body.
  2. Punch holes for flow-form rivets in ar eas -B-  .

    5X00IN23 REPLACING PUNCH RIVETS AND PENETRATED JOINTS

    G14275144Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Punch holes

  3. Drill bore holes for rivets in areas -A, C and D-  through the front roof cross member. > Diameter 6.6 mm 
    G14275145Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bore hole

  4. Remove front roof cross member.
  5. Prepare marked areas > Bonding areas  for bonding and riveting.

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    G14275146Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas