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Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 1 (51 - Body Center, Roof, Frame 9YA) >> WM, 510755 Replacing Front RO Of Cross Member >> Installing Front Roof Cross Member

Installing Front Roof Cross Member

WARNING: This page is about a different car, the 2021 Porsche Cayenne, 2020 Porsche Cayenne, and 2019 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
  • Apply adhesive evenly over the entire bonding surface. 
IMPORTANT:
  • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
  • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
  • Do not begin bonding work until all materials and tools necessary for later repair work are available. 
  1. Install front roof cross member and check that it fits perfectly.
  2. Apply adhesive in the marked areas > Bonding area  on the body. > Application depth 0.5 mm 

    Working with body structural adhesive

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE - SECTION ON "INFORMATION"

    G14275148Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding area

  3. Apply adhesive in the marked areas > Bonding areas  on the front roof cross member. > Application depth 0.5 mm 

    Working with body structural adhesive

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE - SECTION ON "INFORMATION"

    G14275149Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas

    1. 3.1  Also apply a bead of adhesive all around the bonding surface. > Application depth 3 mm 
  4. Rivet in front roof cross member in the marked areas.

    Area -A-:  > BLIND RIVET 999.190.229.01 

    Areas -B-:  > FLOW-FORM RIVET 9A7.008.607.00 

    Area -C-:  > BLIND RIVET 999.190.227.01 

    Area -D-:  > BLIND RIVET 999.190.230.01 

    G14275150Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Rivet areas