LEMON Manuals: Even more car manuals for everyone
Home >> Porsche >> 2023 >> Cayenne Base, 4D Utility Coupe >> Repair and Diagnosis >> External Pages >> Different car >> Section 1 (51 - Body Center, Roof, Frame 9YA) >> WM, 51055511 Replacing Inner Roof Pillar >> Preparing Connection Areas Of Body For Installing Inner Roof Pillar

Preparing Connection Areas Of Body For Installing Inner Roof Pillar

WARNING: This page is about a different car, the 2021 Porsche Cayenne, 2020 Porsche Cayenne, and 2019 Porsche Cayenne. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT:
  • Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive. 
  • The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed. 
  • Do not begin bonding work until all materials and tools necessary for later repair work are available. 
  1. Align the sealing surfaces and connections of the body.
  2. De-burr connection points and prepare them for joining.
  3. Remove excess pieces of baffle plate -1-  .
    G14275083Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bulkhead part

  4. Prepare marked areas -A-  for resistance spo t-welding.
    G14275084Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Welding areas

  5. Prepare marked areas -A-  for resistance spot-welding.
    G14275085Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Welding areas

  6. Prepare marked areas -B-  for bonding and riveting.

    5X00IN21 WORKING WITH BODY STRUCTURAL ADHESIVE

    G14275086Courtesy of PORSCHE CARS NORTH AMERICA, INC.

    Bonding areas