Removing Rear Window
WARNING:
Vehicle windows removed and installed incorrectly
- Danger of cuts
- Risk of eye injuries
→ Wear personal protective gear.
→ Always shut off power supply when replacing cutting knife.
Information
- Make sure not to damage electric connections when removing glass using cutting thread.
- Cut up to just before the connection.
- Relieve tension on the cutting thread.
- Guide cutting thread past the connection on the inside.
- Counter with a scratch awl.
- Make sure that the cutting thread does not press against electric connections when cutting the glass.
- Continue separating the window glass.
Information
- The help of another person is required.
- Release and disconnect electric plug connections for rear window heating on the left and right and secure at a suitable position using adhesive tape.
- > VAS 861 001A - Window removal set must be attached to the inside of the rear window.
- Unwind the cutting thread and cut it using side cutters.
- Use the scratch awl -1-
and the cutting thread to cut through the bead of adhesive from the inside out -arrow A-
.
Scratch awl
Information
- Increase the fixing force of the suction cup by moistening it if necessary.
Information
- Increase the fixing force of the suction cup by cleaning the window from the inside if necessary.
- Remove rear window.
- 5.1 Pull cutting thread from the outside and insert it into the bore on the spooling device.
- 5.2 Position spooling device at the centre of the glass and press suction cups firmly against the rear window.
- 5.3 Cut out the rear window by winding the cutting thread onto the spooling device.
Re-position the spooling device to reduce the tensile force of the cutting thread when removing the glass.
- 5.4 Remove rear window using suction cups.