Installing Side Section Rear
Information
- Before final assembly, make sure you fully understand all the work steps involved and carry out a trial assembly without applying adhesive.
- The bonding process can only be carried out reliably when a smooth and swift sequence of operations is guaranteed.
- Do not begin bonding work until all materials and tools necessary for later repair work are available.
- Apply adhesive on bonding area > Bonding areas (on body side) of the body.
> Application depth 0.5 mm
> 5X00IN21 WORK WITH BODY STRUCTURAL ADHESIVE
Bonding areas (on body side)
- Apply adhesive.
> 5X00IN21 WORK WITH BODY STRUCTURAL ADHESIVE
Side section rear, bonding areas
- 2.1
Apply adhesive in marked areas > Side section rear, bonding areas on the D-pillar reinforcement.
> Application depth 0.5 mm
- 2.2
Also apply a bead of adhesive all around the bonding surface.
> Application depth 3 mm
- 2.1
Apply adhesive in marked areas > Side section rear, bonding areas on the D-pillar reinforcement.
- Pun closing panel.ear -1-
out slightly and guide side section rear -2-
in underneath it.
Closing panel rear
- Rivet in side section rear.
- 4.1
Rivet in side section rear at the side. > BLIND RIVETS 999.190.229.01
Blind rivet areas
- 4.2
Rivet in side section rear front.
> 5X00IN23 REPLACE PUNCH RIVETS AND PENETRATION JOINTS
Riveted area front
Area -A- > FLOW-FORM RIVETS 9A7.008.473.00
Area -B- > FLOW-FORM RIVETS 9A7.008.606.00
- 4.3
Rivet in side section rear rear.
> 5X00IN23 REPLACE PUNCH RIVETS AND PENETRATION JOINTS
Riveted area rear
Area -A- > FLOW-FORM RIVETS 9A7.008.473.00
Area -B- > FLOW-FORM RIVETS 9A7.008.606.00
- 4.1
Rivet in side section rear at the side. > BLIND RIVETS 999.190.229.01
- Apply aluminium weld on side section rear > Side section rear.
Side section rear
- Fold over sheet-metal brackets -1 and 2-
using > VAS 6635/5 - crimping pliers
.
Sheet metal tabs
- Screw self-tapping screws -1-
into closing panel -2-
.
> 5X00IN24 SET SELF-TAPPING SCREWS
Self-tapping screws